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塑料成品取出时间长,价格没有竞争力?也许你应该考虑换一台高速机械手了

塑料成品取出时间长,价格没有竞争力?也许你应该考虑换一台高速机械手了

  • 分类:技术资讯
  • 作者:kowey
  • 来源:market
  • 发布时间:2020-08-03 16:11
  • 访问量:

【概要描述】如何才能缩短机械手的取出时间呢?可为精密高速机械手帮助您。可为精密认为,要想缩短取出时间,必须要从硬件和软件两方面入手。

塑料成品取出时间长,价格没有竞争力?也许你应该考虑换一台高速机械手了

【概要描述】注册下载app送18如何才能缩短机械手的取出时间呢?可为精密高速机械手帮助您。可为精密认为,要想缩短取出时间,必须要从硬件和软件两方面入手。

  • 分类:技术资讯
  • 作者:kowey
  • 来源:market
  • 发布时间:2020-08-03 16:11
  • 访问量:
详情

普通注塑机机械手因为设计原因和技术能力差异,成品的取出时间往往需要2-3秒或者更长,对于循环周期几十秒的塑料制品生产企业来说,取出时间相对循环周期比例很小,普通机械手基本可以胜任。

Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for such an enterprise.

而对于循环周期短(如:小于5秒)的塑料制品生产领域:取出放入占用时间的长短就显得很重要了。

However, in the field of plastic production with a short cycle time(e.g., less than 5s), the take-out time is essential.

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那么,如何才能缩短机械手的取出时间呢?可为精密高速机械手帮助您。可为精密认为,要想缩短取出时间,必须要从硬件和软件两方面入手。

How to shorten the take-out time of the injection robots? Kowey High-speed robots tell you the answer! To achieve this target, both hardware and software must be considered.

 

硬件方面:Hardware:

可为公司依靠强大的技术开发团队和多年的市场应用经验,能够充分理解不同伺服电机公司、不同型号的伺服电机及驱动之间的特性及应用,从而开发出周期快,动作转换过渡平稳顺滑的专业技术方案。

Equipped with a professional technical development team and years of application experience, Kowey developed a professional solution to ensure fast cycle time smoothly.

整机零部件多采用国际名牌产品,满足高速运动要求,速度快,响应快,动作稳;

Most of the components of Kowey robots are international famous-brand products that can meet the requirement of high-speed movement, quick response and stable action.

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材料优化设计和处理,保证长久使用不变形;

Material optimization and treatment, to ensure long-term use without deformation.

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可为方案特点:The advantages of Kowey injection robots:

1、高速机标准设计、动作更敏捷,重复精度高,噪音低,更耐用;

     Agile in movement, precise in repetition, lower noise and more durable.

2、双截手臂倍速设计,极耐扭曲的摆动臂,质量轻、强度高、高速运行更稳定;

     The telescopic arm is resistant to distortion, light in weight, high strength and more stable when the speed is doubled.

3、选用日本THK高速专用导轨,配合带钢球保持架的自润滑块,具有低噪音、免维护、高速性能优异等特点,高速机不二之选。

      Select THK high-speed guide rail, self-lubricating block with steel ball cage which generates low noise, excellent high-speed performance. It is the perfect choice for high-speed injection machines.

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软件方面:Software

包括操作软件和技术方案两个板块。

It includes the control system as well as technical solutions.

市面上同类产品大部分采用的是第三方公司的基础版本操作系统,因各公司在高速应用上的理解不同,技术改进方案对速度提升非常有限。

Most of the similar products on the market adopt a basic version of the control system provided by a third party company. Due to the different understanding of the high-speed application, the technology solution for speed-up is very limited.

可为公司在普通机械手控制程序基础上,使客户模内取物时间大大缩短,通常1-1.5秒即可完成模内取出,薄壁盖子最快取出时间更是只需0.29秒。

Kowey has developed a special high-speed robot control program which has greatly shortened the take-out time for customers. It only takes 1-1.5 seconds to complete in-mold extraction, and the min take-time for thin-walled product(lid) is only 0.29 seconds.

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除了速度提升以外,可为高速机械手与同类产品相比还有以下优势: Kowey high-speed robots also enjoy the following advantages compared with similar products:

1、整机3秒全导轨不停机集中润滑 

     The whole machine can be lubricated without stopping in 3 seconds.

市面上同类产品一般只解决了横行方向的润滑,而且需要停机,点对点加油润滑。可为精密高速机械手可实现横行、上下和引拔全导轨油泵集中润滑,方便保养的同时大大提高使用寿命。

Similar products on the market can only lubricate for traverse direction and the production line need to be paused.However, Kowey high-speed robots can achieve X, Y, Z axis directions centralized lubrication which is more convenient for maintenance and greatly extend the service life of the machine.

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2、高速运行不发抖,能堆叠25个奶茶杯的才是不发抖的机械手

     No shaking even under high-speed movement. It can stack 25 milk tea cups steadily.(See photo below)

奶茶杯底比较小又很高,会摇晃发抖的机械手是无法堆叠很多个杯子的。

Milktea cups are small and tall, ordinary robots can not stack too many.

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关于珠海可为精密机械有限公司   About Kowey Machinery

珠海市可为精密机械有限公司是一家专注于塑料行业自动化解决方案的国家级高新技术企业,自成立以来始终致力于解决塑料行业自动化的一切困难,形成以塑料成品高速取出包装、模内贴标和模内镶嵌技术为基础的核心竞争力。

Zhuhai Kowey Precision Machinery Co., Ltd is a National High-tech enterprise which focuses on automatic solution in plastic industry since 2008. Kowey has been committed to solving all difficulties in the automation of plastic industry. To form the core competitiveness based on the technology of high speed robot and pack, in-mold labeling and in-mold inlay.

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2012年开始研发面向快餐盒、刀叉勺等食品包装行业,针对生产周期短、24小时不停机等特点开发的专用机械手。经过多年开展和持续改进,目前已得到数百家快餐盒生产企业的认可,同时成为各高速注塑机品牌公司的深度合作伙伴,市场知名度和占有率较高。

From 2012, Kowey began to research and develop a special arm robot for food packaging industry, such as fast food containers, knives, forks and spoons. Aiming at the characteristics of short production cycle time and 24-hour non-stop machine. After years of development and continuous improvement, Kowey has been recognized by hundreds of food packaging manufacturers, and has become the deep partner of each injection molding machine manufacturers.

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产品优势:Kowey Advantages

1、自有专利,核心零部件90%以上进口,智能化设计应用,操作简单方便;

     Own patents, more than 90% of core parts are imported, intelligent design and application, easier and more convenient operation.

2、一机多能,运行平稳,高效完成塑料成品放入、取出、剪水口、折叠、堆叠和计数;

     Multiple functions, smooth operation, high efficiency of placing, picking, cutting, folding, stacking and counting function.

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3、伺服驱动,高速机专用控制软件,模内时间最快0.29秒,空循环时间少于2.2秒,满足更快的生产周期,高速、稳定、不发抖。

   Driven by powerful servo motor, controlled by special software, Kowey High Speed robot minimum take-out time is 0.29 seconds. Free-load cycle time is less than 2.2 seconds. Can meet the requirement for faster production, more stable and take out product without shaking.

4、对塑料机械、模具和辅机性能理解深刻,机械手可以做到无缝对接;

     Kowey robot can achieve seamless docking with each machine parts, because of the deep understanding for the performance of injection molding machinery, mold, and auxiliary equipment.

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5、全导轨三秒集中润滑,保养不停机,工艺控制严苛,满足快速长期生产需求。

     With the whole guide rail lubrication function, Kowey robot is lubricated in three seconds with no downtime. With the strict process control, Kowey robot meets the demand of rapid long-term production.

 

至今,可为精密团队已经完全掌握塑料行业高速机械手的研发和制造技术,目前在机械手行业正引导整个产业进入高速化和智能化时代,有众多的客户业绩。 

So far, Kowey research and development team have mastered the core technology of the high-speed robot in the plastic industry. And leading the whole industry into a high-speed and intelligent era. Kowey becomes your perfect partner to success.

 

Contact Kowey for more information about high speed robot.

Contact: Kowey service team

Tel: 0086-756-7769758 / 400-188-6059

Email: info@koweyrobot.com

Add: NO.830, East of Jinhai’an Road, Sanzao, Jinwan, Zhuhai, Guangdong,China

 

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珠海市可为精密机械有限公司

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广东省珠海市金湾区三灶镇金海岸大道东830号

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珠海市可为精密机械有限公司

(周一至周六  8:00-20:00)

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广东省珠海市金湾区三灶镇金海岸大道东830号

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0756-7769758  13902870556

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